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Electric wire spraying

Typical Spray Coats

  • Ni-/Fe base alloys/stainless steel
  • Molybdenum/aluminium
  • Copper and copper alloys
  • Zinc, tin, etc.
  • Material shape: wire
  • Electrical conductive wire (also filled)
  • Heat is produced by an electric arc discharge between two wires.
  • Accelerator gas : compressed air or nitrogen
  • Flame temperature: 4,000 °C (arc)
  • Particle speed: 100-150 m/s


  • Wear resistance
  • Friction/grip low
  • Corrosion resistance (sealed)
  • Repair, restore dimensions

Plasma spraying

Applications: wear resistance, corrosion resistance, thermal insulation, electrical insulation.


Typical spray coatings: Ni-/Co alloys / stainless, carbides / cermets

Electrical wire spraying

Ni-/Fe base alloys/stainless steel, molybdenum/aluminium, copper and copper alloys, zinc, tin, etc

Autogenous wire spraying

Ni/Fe base alloys, molybdenum/aluminium, copper and copper alloys, zinc, tin, etc.

Autogenous powder spraying

Self-flowing alloys, Ni/Fe/Mo base materials, ceramics/cermets and ctr

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